Main > ORGANIC CHEMICALS > Fluorination > Reagents > DeOxoFluorination Reagent > Patent > Claims > Claim 1: Fluorination of Compound > Select: Alcohols, Aldehydes, Ketone > & Epoxides. with Reagent: > AminoSulfur TriFluoride Compn. > Claims 2,3: Compd.: Alcohols. > Claims 4,5: Compd.: Aldehydes & > Ketones resp. Claim 6: Compd.: > Epoxides. Claim 7: Solvent. > Claim 8: Select: Paraffin Etc. > Claim 10: Anhydrous Conditions. > Claim 11: Compd.: Ketone & > Catalyst: Lewis Acid. Claim 12: > Lewis Acid Select: BF3 Etc. Claim > 13: Compd.: Ketone. Catalyst: HF > Claim 14: AminoSulfur TriFluoride > Compn. Synthesis from Sec. Amine & > SF4 in Reaction Media & Without > Isolating Compn.; Fluorinating > Compd in Media. Claims 15,16: > Tert. Amine & Solvent Present > during Synthesis resp. Assignee

Product USA. A

PATENT NUMBER This data is not available for free
PATENT GRANT DATE April 24, 2001
PATENT TITLE Fluorination with aminosulfur trifluorides

PATENT ABSTRACT A fluorination method of oxygen and halogen sites with diaryl-, dialkoxyalkyl-, alkylalkoxyalkyl-, arylalkoxyalkyl- and cyclic aminosulfur trifluorides fluorinating reagents is disclosed
PATENT INVENTORS This data is not available for free
PATENT ASSIGNEE This data is not available for free
PATENT FILE DATE January 14, 2000
PATENT REFERENCES CITED W. J. Middleton, New Fluorinating Reagents. Dialkylaminosulfur Fluorides, J. Org. Chem., vol. 40, No. 5, (1975), pp. 574-578.
Messina, et al., Aminosulfur Trifluorides: Relative Thermal Stability, Journal of Fluorine Chemistry, 43, (1989), pp. 137-143.
M. Hudlicky, Fluorination with Diethylaminosulfur Trifluoride and Related Aminofluorosulfuranes, Organic Reaction, vol. 35, (1988), pp. 513-553.
G. L. Hann, et al. Synthesis and Enantioselective Fluorodehydroxylation Reactions of (S)-2-(Methoxymethyl(pyrrolidin-1-ylsulphur Trifluoride, the First Homochiral Aminofluorosulphurane, J. Chem. Sol., Chem. Commum. (1989) pp. 1650-1651.
J. Cochran, Laboratory, Explosions, Chemical and Engineering News, (1979), vol. 57, No. 12, pp. 4 & 74.
W. T. Middleton, Explosive Hazards with DAST, Chemical and Engineering News, (1979), vol. 57, No. 21, p. 43.
W. J. Middleton, et al., a,a-Difluoroarylacetic Acids: Preparation from (Diethylamino)sulfur Trifluoride and x-Oxarylacetates, J. Org. Chem. (1980) 45, 2883-2887
PATENT PARENT CASE TEXT This data is not available for free
PATENT CLAIMS We claim:

1. A method for the fluorination of a compound selected from the group consisting of alcohols, aldehydes, ketones, epoxides, and mixtures thereof, using a fluorinating reagent comprising contacting said compound with said fluorinating reagent under conditions sufficient to fluorinate said compound wherein said fluorinating reagent is an aminosulfur trifluoride composition having a structure with one or more: ##STR67##

wherein m=1-5 and R.sup.1 and R.sup.2 are:

(1) when m=1, individually aryl or meta- or para-substituted aryl radicals in which the meta- or para-substitution is selected from the group consisting of normal and branched C.sub.1-10, trifluoromethyl, alkoxy, aryl C.sub.6-10, nitro, sulfonic ester, N,N-dialkylamino and halogens; or

(2) when m=1, individually aryl radicals which are fused or linked to one another, or

(3) when m=1, together an unsaturated cyclic ring having 2 to 4 carbon ring members and one to three heteroatoms selected from the group consisting of oxygen, nitrogen, protonated nitrogen and alkylated nitrogen wherein said ring has one to three functional groups selected from hydrogen, normal and branched C.sub.1-10 alkyl, haloalkyl, aryl halogen, cyano, nitro and amino; or

(4) when m=2-5, R.sup.1 is a single phenyl radical linked to each --NSF.sub.3 radical and R.sup.2 is an aryl radical having C.sub.6 to C.sub.10 ; or

(5) when m=2-5, R.sup.1 and R.sup.2 are individually divalent aryl radicals of C.sub.6 to C.sub.10 linked to adjacent --NSF.sub.3 radicals except R.sup.1 and R.sup.2 are monovalent aryl radicals having C.sub.6 to C.sub.10 where R.sup.1 and R.sup.2 are linked to only one --NSF.sub.3 radical; or

(6) when m=1, one of R.sup.1 and R.sup.2 is an aryl radical and the other is an alkyl radical of C.sub.1-10.

2. The method of claim 1 wherein said compound is selected from the group consisting of alcohols and mixtures thereof.

3. The method of claim 1 wherein said alcohol is selected from the group consisting of monofunctional and polyfunctional primary, secondary, tertiary and vinyl alcohols and mixtures thereof.

4. The method of claim 1 wherein said aldehyde is selected from the group consisting of aliphatic, aromatic and heterocyclic aldehydes and mixtures thereof.

5. The method of claim 1 wherein said ketone is selected from the group consisting of aliphatic, aromatic and heterocyclic ketones and mixtures thereof.

6. The method of claim 1 wherein said epoxide is selected from the group consisting of aliphatic, aromatic and heterocyclic epoxide and mixtures thereof.

7. The method of claim 1 wherein said fluorination is conducted in the presence of a solvent.

8. The method of claim 7 wherein said solvent is selected from the group consisting of paraffins, halocarbons, ethers, nitrites, nitro compounds and mixtures thereof.

9. The method of claim 7 wherein said fluorination is conducted at a temperature above the freezing point of said solvent and below the boiling point of said solvent.

10. The method of claim 1 wherein the fluorination is conducted under anhydrous conditions.

11. The method of claim 1 wherein said compound is a ketone and the fluorination is catalyzed with at least a catalytic amount of a Lewis acid.

12. The method of claim 11 wherein said Lewis acid is selected from the group consisting of BF.sub.3, Znl.sub.2, TiCl.sub.4 and mixtures thereof.

13. The method of claim 1 wherein said compound is a ketone and at least a catalytic amount of HF is added to said fluorination.

14. A method of claim 1 comprising synthesizing said aminosulfur trifluoride composition from a secondary amine and SF.sub.4 in a reaction media and without isolating said aminosulfur trifluoride composition, fluorinating said compound with said aminosulfur trifluoride composition by contact of said compound with said aminosulfur trifluoride in said reaction media.

15. The method of claim 14 wherein a tertiary amine is present during the synthesizing of said aminosulfur trifluoride.

16. The method of claim 15 wherein a solvent is present during the synthesizing of said aminosulfur trifluoride.
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PATENT DESCRIPTION STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not applicable.

BACKGROUND OF THE INVENTION

The development of safe, efficient, and simple methods for selective incorporation of fluorine into organic compounds has become a very important area of technology. This is due to the fact that fluorine strategically positioned at sites of synthetic drugs and agrochemical products significantly modifies and enhances their biological activities. The conversion of the C--O to the C--F bond, which is referred to herein a deoxofluorination, represents a viable method to produce selectively fluorinated organic compounds, but the low yields and hazards associated with the current deoxofluorination reagents and processes severely limit the application of this technique.

The introduction of fluorine into medicinal and agrochemical products can profoundly alter their biological properties. Fluorine mimics hydrogen with respect to steric requirements and contributes to an alteration of the electronic properties of the molecule. Increased lipophilicity and oxidative and thermal stabilities have been observed in such fluorine-containing compounds.

In view of the importance of organofluorine compounds, efforts aimed at the development of simple, safe, and efficient methods for their synthesis have escalated in recent years. The conversion of the carbon-oxygen to the carbon-fluorine bond by nucleophilic fluorinating sources (deoxofluorination) represents one such technique which has been widely used for the selective introduction of fluorine into organic compounds. A list of the deoxofluorination methods practiced to date includes: nucleophilic substitution via the fluoride anion; phenylsulfur trifluoride; fluoroalkylamines; sulfur tetrafluoride; SeF.sub.4 ; WF.sub.6 ; difluorophosphoranes and the dialkylaminosulfur trifluorides (DAST). The most common reagent of this class is diethylaminosulfur trifluoride, Et-DAST or simply DAST.

The DAST compounds have proven to be useful reagents for effecting deoxofluorinations. These reagents are conventionally prepared by reaction of N-silyl derivatives of 2.degree. amines with SF.sub.4. In contrast to SF.sub.4, they are liquids which can be used at atmospheric pressure and at near ambient to relatively low temperature (room temperature or below) for most applications. Deoxofluorination of alcohols and ketones are particularly facile and reactions can be carried out in a variety of organic solvents (e.g., CHCl.sub.3, CFCl.sub.3, glyme, diglyme, CH.sub.2 Cl.sub.2, hydrocarbons, etc.). Most fluorinations of alcohols are done at -78.degree. C. to room temperature. Various functional groups are tolerated including CN, CONR.sub.2, COOR (where R is an alkyl group), and successful fluorinations have been accomplished with primary, secondary and tertiary (1.degree., 2.degree., 3.degree.) allylic and benzylic alcohols. The carbonyl to gem-difluoride transformation is usually carried out at room temperature or higher. Numerous structurally diverse aldehydes and ketones have been successfully fluorinated with DAST. These include acyclic, cyclic, and aromatic compounds. Elimination does occur to a certain extent when aldehydes and ketones are fluorinated and olefinic by-products are also observed in these instances.

While the DAST compounds have shown versatility in effecting deoxofluorinations, there are several well recognized limitations associated with their use. The compounds can decompose violently and while adequate for laboratory synthesis, they are not practical for large scale industrial use. In some instances, undesirable by-products are formed during the fluorination process. Olefin elimination by-products have been observed in the fluorination of some alcohols. Often, acid-catalyzed decomposition products are obtained. The reagent's two step method used for their synthesis renders these relatively costly compositions only suitable for small scale syntheses.

The DAST reagents are recognized as fluorinating reagents in U.S. Pat. Nos. 3,914,265 and 3,976,691. Additionally, Et-DAST and related compounds have been discussed in W. J. Middleton, New Fluorinating Reagents. Dialkylaminosulfur Fluorides, J. Org. Chem., Vol. 40, No. 5, (1975), pp 574-578. However, as reported by Messina, et al., Aminosulfur Trifluorides: Relative Thermal Stability, Journal of Fluorine Chemistry, 43, (1989), pp 137-143, these compounds can be problematic fluorinating reagents due to their tendency to undergo catastrophic decomposition (explosion or detonation) on heating. See also reports on this by J. Cochran, Laboratory Explosions, Chemical and Engineering News, (1979), vol. 57, No. 12, pp. 4 & 74; and W. T. Middleton, Explosive Hazards with DAST, Chemical and Engineering News, (1979), vol. 57, No. 21, p. 43. Difficulties with major amounts of by-products in the fluorination reaction is also noted. See also M. Hudlicky, Fluorination with Diethylaminosulfur Trifluoride and Related Aminofluorosulfuranes, Organic Reaction, Vol. 35, (1988), pp 513-553.

Further, Russian Inventor's Certificate No. 433,136 published Dec. 15, 1974 discloses sulfur dialkyl(alkylaryl)aminotrifluorides.

G. L. Hann, et. al., in Synthesis and Enantioselective Fluorodehydroxylation Reactions of (S)-2-(Methoxymethyl)pyrrolidin-1-ylsulphur Trifluoride, the First Homochiral Aminofluorosulphurane, J. Chem. Soc., Chem. Commun. (1989) pp 1650-1651, disclosed the aminosulfur trifluorides, (S)-2-(methoxymethyl)pyrrolidin-1-ylsulphur trifluoride and N-morpholinosulphur trifluoride as fluorinating reagents for 2-(trimethylsiloxy)octane.

The method and compositions of the present invention overcome the drawbacks of the prior art fluorinating reagents, including DAST, by providing more thermally stable fluorine bearing compounds which have effective fluorinating capability with far less potential of violent decomposition and attendant high gaseous by-product evolvement, with simpler and more efficient fluorinations, as will be set forth in greater detail below.

BRIEF SUMMARY OF THE INVENTION

The present invention is a method for the fluorination of a compound using a fluorinating reagent comprising contacting the compound with the fluorinating reagent under conditions sufficient to fluorinate the compound wherein the fluorinating reagent is an aminosulfur trifluoride composition having a structure with one or more: ##STR1##

wherein m=1-5 and R.sup.1 and R.sup.2 are:

(1) when m=1, individually aryl or meta- or para-substituted aryl radicals in which the meta- or para-substitution is selected from the group consisting of normal and branched C.sub.1-10, trifluoromethyl, alkoxy, aryl C.sub.6-10, nitro, sulfonic ester, N,N-dialkylamino and halogens; or

(2) when m=1, individually aryl radicals which are fused or linked to one another; or

(3) when m=1, one of R.sup.1 and R.sup.2 is an aryl radical and the other is an at least 5 member saturated cyclic hydrocarbon radical having zero to three heteroatoms selected from the group consisting of oxygen, nitrogen and mixtures thereof; or

(4) when m=1, one of R.sup.1 and R.sup.2 is an aryl radical and the other is an at least 5 member saturated cyclic hydrocarbon radical having zero to three heteroatoms selected from the group consisting of oxygen, nitrogen and mixtures thereof wherein said cyclic hydrocarbon radical is fused to said aryl radical; or

(5) when m=1, together a cyclic ring having 2 to 10 carbon ring members and 1 heteroatom selected from the group consisting of oxygen, nitrogen and alkylated nitrogen wherein said ring has 1 to 2 alkoxyalkyl functionalities; or

(6) when m=1, together an unsaturated cyclic ring having 2 to 4 carbon ring members and one to three heteroatoms selected from the group consisting of oxygen, nitrogen, protonated nitrogen and alkylated nitrogen wherein said ring has one to three functional groups selected from hydrogen, normal and branched C.sub.1-10 alkyl, haloalkyl, alkoxy, aryl halogen, cyano, nitro and amino; or

(7) when m=1, individually alkoxyalkyl radicals; or

(8) when m=1, one of R.sup.1 and R.sup.2 is alkoxyalkyl and the other is selected from the group consisting of alkyl and aryl radicals; or

(9) when m=2-5, R.sup.1 is a single phenyl radical linked to each --NSF.sub.3 radical and R.sup.2 is an aryl radical having C.sub.6 to C.sub.10 ; or

(10) when m=2-5, R.sup.1 and R.sup.2 are individually divalent aryl radicals of C.sub.6 to C.sub.10 linked to adjacent --NSF.sub.3 radicals except R.sup.1 and R.sup.2 are monovalent aryl radicals having C.sub.6 to C.sub.10 where R.sup.1 and R.sup.2 are linked to only one --NSF.sub.3 radical; or

(11) when m=1, one of R.sup.1 and R.sup.2 is an aryl radical and the other is an alkyl radical of C.sub.1-10.

Preferably, the compound being fluorinated is selected from the group consisting of alcohols, carboxylic acids, aldehydes, ketones, carboxylic acid halides, sulfoxides, phosphonic acids, sulfinyl halides, sulfonic acids, sulfonylhalides, silylhalides, silyl ethers of alcohols, epoxides, phosphines, thiophosphines, sulfides and mixtures thereof.

Preferably, the composition used as the fluorinating reagent has the structure:

(R.sup.1)(R.sup.2)(R.sup.3)CO(R.sup.4)N(SF.sub.3)(R.sup.5)OC(R.sup.6)(R. sup.7)(R.sup.8)

wherein R.sup.1-3, 6-8 are individually H, normal or branched alkyl C.sub.1-10 or aryl C.sub.6-10 and R.sup.4-5 are C.sub.2-10 normal or branched alkyl.

Alternatively, the composition used as the fluorinating reagent has the structure:

R.sup.3 OR.sup.4 N(SF.sub.3)R.sup.5 OR.sup.6

wherein R.sup.3 and R.sup.6 are individually C.sub.1 to C.sub.10 in a normal or branched chain alkyl and R.sup.4 and R.sup.5 are C.sub.2-10 normal or branched alkyl.

More preferably, the composition used as the fluorinating reagent has the structure:

CH.sub.3 OCH.sub.2 CH.sub.2 N(SF.sub.3)CH.sub.2 CH.sub.2 OCH.sub.3

Preferably the fluorination is conducted in the presence of a solvent.

More preferably, solvent is selected from the group consisting of paraffins, halocarbons, ethers, nitriles, nitro compounds and mixtures thereof.

Preferably, the fluorination is conducted under anhydrous conditions.

Preferably, the fluorination is conducted at a temperature above the freezing point of said solvent and below the boiling point of said solvent.

Alternatively, when the compound is a ketone, the fluorination is catalyzed with at least a catalytic amount of a Lewis acid.

Preferably, the Lewis acid is selected from the group consisting of BF.sub.3, Znl.sub.2, TiCl.sub.4 and mixtures thereof.

Alternatively, when the compound is a ketone, at least a catalytic amount of HF is added to the fluorination.

Preferably the alcohol is selected from the group consisting of monofunctional and polyfunctional primary, secondary, tertiary and vinyl alcohols and mixtures thereof.

Preferably, the carboxylic acid is selected from the group consisting of aliphatic, aromatic and heterocyclic carboxylic acids and mixtures thereof.

Preferably, the aldehyde is selected from the group consisting of aliphatic, aromatic and heterocyclic aldehydes and mixtures thereof.

Preferably, the ketone is selected from the group consisting of aliphatic, aromatic and heterocyclic ketones and mixtures thereof.

Preferably, the carboxylic acid halide is selected from the group consisting of aliphatic, aromatic and heterocyclic carboxylic acid halides of chlorine, bromine and iodine and mixtures thereof.

Preferably, the sulfoxide is selected from the group consisting of aliphatic, aromatic and heterocyclic sulfoxides having adjacent hydrogen atoms and mixtures thereof.

Preferably, the phosphonic acid is selected from the group consisting of aliphatic, aromatic and heterocyclic phosphonic acids and mixtures thereof.

Preferably, the sulfinyl halide is selected from the group consisting of aliphatic, aromatic and heterocyclic sulfinyl halides of chlorine, bromine and iodine and mixtures thereof.

Preferably, the sulfonic acid is selected from the group consisting of aliphatic, aromatic and heterocyclic sulfonic acids and mixtures thereof.

Preferably, the sulfonyl halide is selected from the group consisting of aliphatic, aromatic and heterocyclic sulfonyl halides of chlorine, bromine and iodine and mixtures thereof.

Preferably, the silyl halide is selected from the group consisting of aliphatic, aromatic and heterocyclic silyl halides of chlorine, bromine and iodine and mixtures thereof.

Preferably, the silyl ether of alcohol is selected from the group consisting of silyl ethers of primary, secondary and tertiary alcohols and mixtures thereof.

Preferably, the epoxide is selected from the group consisting of aliphatic, aromatic and heterocyclic epoxide and mixtures thereof.

Preferably, the phosphine is selected from the group consisting of aliphatic, aromatic and heterocyclic phosphines and mixtures thereof.

Preferably, the thiophosphine is selected from the group consisting of aliphatic, aromatic and heterocyclic thiophosphines and mixtures thereof.

Preferably, the sulfide is selected from the group consisting of aliphatic, aromatic and heterocyclic sulfides with adjacent hydrogens and mixtures thereof.

In a preferred embodiment, the present invention is a method for the fluorination of a compound using a fluorinating reagent comprising an aminosulfur trifluoride composition comprising synthesizing the aminosulfur trifluoride composition with a secondary amine and SF.sub.4 and without isolating said aminosulfur trifluoride composition, fluorinating said compound with said aminosulfur trifluoride composition.

Preferably, the synthesis is performed in the presence of a tertiary amine.

Preferably, the aminosulfur trifluoride is a dialkyl aminosulfur trifluoride, more preferably, diethylaminosulfur trifluoride.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

Not Applicable

DETAILED DESCRIPTION OF THE INVENTION

A novel fluorination method using several novel aminosulfur trifluorides is presented in this invention. These compositions have been shown to be very efficient and useful for effecting deoxofluorination of alcohols and ketones. In addition, thermal analysis studies indicate that they should be much safer to use in the present fluorination method than the currently available dialkylaminosulfur trifluorides (DAST).

The simplicity of the method used for preparing the new aminosulfur trifluorides, as described hereafter, combined with their relative safety in use in the present invention should make this fluorination method attractive for large scale production of fluorinated products.

Fluorinating Reagents for the Present Method

The compositions useful in the present fluorination method are identified as follows by several general classes, including: Diaryl systems, alkoxyalkyl aminosulfur trifluorides and arylalkylaminosulfur trifluorides.

1. Diaryl Compositions

ArN(SF.sub.3)Ar'

where Ar and Ar' are the same or different aryl groups (i.e., mixed compositions). The aryl groups can be mono or polynuclear, the latter encompassing isolated ring or fused-ring groups and each contemplates substituted aryl groups.

For example, when both groups are derived from benzene, the general formula is: ##STR2##

a) R.sup.1 and R.sup.2 represent one or more substituents (like or different). Examples provided (Table 1) for R.sup.1, R.sup.2 =H, p-Cl, p-OCH3, p-CH3. These groups may be para or meta to the NSF.sub.3 group. R.sup.1, R.sup.2 can additionally be OR (R=alkyl or aryl), Br, I, F, alkyl or aryl groups, CF.sub.3, NO.sub.2, SO.sub.3 R (R=alkyl or aryl), NR.sub.2 (R=alkyl or aryl). These groups may be ortho, meta or para to the NSF.sub.3 group.

b) Aryl naphthyl compositions (Table 1)

c) Fused or linked diaryl compositions, e.g., ##STR3##

n=2 or more ##STR4##

Furthermore, oligomeric or polymeric analogues may be used in which aromatic units are linked via the nitrogen of the NSF.sub.3 group, such as: ##STR5##

where y=0-6 and x=1-1000 ##STR6##

d) Heteroatom (O,N) containing aromatic compositions (branched or fused) ##STR7##

wherein R.sup.3 is an aryl radical of C.sub.6 to C.sub.10, n=1-5, R.sup.1 and R.sup.2 are individually H or alkyl C.sub.1-10 and X=zero to three ring element substitutions at any available position on the ring of O or NR.sup.4 where R.sup.4 =H, normal or branched alkyl C.sub.1-10. ##STR8##

wherein R.sup.1 and R.sup.2 =individually H or normal or branched alkyl C.sub.1-10. n=1-5 and X=zero to three ring element substitutions at any available position on the ring of O or NR.sup.3 where R.sup.3 =H, normal or branched alkyl C.sub.1-10.

One of the aromatic ring groups attached to the N--SF3 group may be 5-membered or greater and contain heteroatoms such as O(1-3) or N(1-3). The heteroatom-containing ring may be branched from the N--SF3 group or fused to the other aromatic ring (Ar).

2. Alkoxyalkylamine Compositions ##STR9##

Alkyl=normal or branched C.sub.1-10. Alkoxyalkyl=(a) --R.sup.1 --O--R.sup.2, where R.sup.1 is C.sub.2-10 normal or branched alkyl and R.sup.2 is C.sub.1-10 normal or branched alkyl or (b) --(R.sup.3 --O).sub.n --R.sup.2, where R.sup.2 is C.sub.1-10 normal or branched alkyl and R.sup.3 is C.sub.2-3 normal or branched alkyl and n=1-10.

d) Alkoxyalkyl branched from ring compositions containing NSF.sub.3 ##STR10##

wherein R.sup.1 and R.sup.6 are individually normal or branched alkyl C.sub.1-10, R.sup.2-5, are individually H or normal or branched alkyl C.sub.1-10, m=1-10, n=1-10, and p=1-10.

e) Alkoxyalkyl branched heteroatom ring compositions containing NSF.sub.3 ##STR11##

wherein R.sup.1 and R.sup.6 are individually normal or branched alkyl C.sub.1-10, R.sup.2-5, are individually H, or normal or branched alkyl C.sub.1-10, m=1-10, n=1-10, and p=1-10, and X=a ring element substitution at any available position of the ring of O or NR.sup.7 where R.sup.7 =H, normal or branched alkyl C.sub.1-10. ##STR12##

where m=1-10, n=1-10, R.sup.1 and R.sup.2 =individually H, or normal or branched alkyl C.sub.1-10, R.sup.3 =normal or branched alkyl C.sub.1-10 and X=a ring element substitution at any available position of the ring of O, NR.sup.4 where R.sup.4 =normal or branched alkyl C.sub.1-10.

3. Arylalkylaminosulfur trifluorides

N-methyl, N-phenyl aminosulfur trifluoride exemplifies this group.

A preferred class of deoxofluorination reagents has the general structure:

(R.sup.1)(R.sup.2)(R.sup.3)CO(R.sup.4)N(SF.sub.3)(R.sup.5)OC(R.sup.6)(R. sup.7)(R.sup.8)

wherein R.sup.1-3, 6-8 are individually H, normal or branched alkyl C.sub.1-10 or aryl C.sub.6-10 and R.sup.4-5 are normal or branched C.sub.2-10. A more specific class of preferred deoxofluorination reagents has the general structure:

R.sup.3 OR.sup.4 N(SF.sub.3)R.sup.5 OR.sup.6

wherein R.sup.3 and R.sup.6 are individually C.sub.1 to C.sub.10 normal or branched chain, R.sup.4-5 are C.sub.2-10 normal or branched alkyl. More specifically the deoxofluorination reagent has the specific structure:

CH.sub.3 OCH.sub.2 CH.sub.2 N(SF.sub.3)CH.sub.2 CH.sub.2 OCH.sub.3

For the purpose of this invention the following definitions are provided. Alkyl shall mean normal and branched carbon radicals up to ten carbons. Aryl shall mean six and ten member carbon rings having aromatic character. Fused aryl shall mean aromatic rings containing two common carbon atoms. Linked aryl shall mean aromatic rings joined together by a bond from a carbon atom of one ring to a carbon atom of another ring. Heteroatoms shall mean oxygen and/or nitrogen in a carbon membered radical. Para-substitution on an aryl ring shall include H, p-Cl, p-OCH3, p-CH3, OR (R=alkyl C.sub.1-10 or aryl C.sub.6-10), Br, I, F, alkyl C.sub.1-10 or aryl C.sub.6-10 groups, NO.sub.2, SO.sub.3 R (R=H, alkyl C.sub.1-10 or aryl C.sub.6-10), NR.sub.2 (R=H, alkyl C.sub.1-10 or aryl C.sub.6-10). Alkoxyalkyl typically means an oxygen bridging two alkyl groups, but it is also contemplated to include polyethers, such as: --O(--RO).sub.n R' where R and R' are C.sub.1-3 alkyl and n=1-10.

To develop thermally stable aminosulfur trifluorides for the fluorination method of the present invention, the inventors considered compositions which would not produce gaseous by-products on decomposition. The production of HF via abstraction of acidic protons in the vicinity of the N--SF.sub.3 group by fluoride ion is believed to be one factor which contributes to the instability of the dialkylaminosulfur trifluorides. Consequently, compositions lacking such protons are attractive candidates for the present invention, although compositions with such protons can be useful. In order to circumvent the thermal instability which results from molecular disproportionation of dialkylaminosulfur trifluoride, the inventors prepared compositions which possess sterically demanding groups attached to the N--SF.sub.3 function. Aminosulfur trifluorides with a highly electron deficient nitrogen bonded to the SF.sub.3 group are also appropriate since molecular disproportionation will be less significant in these compositions.

The diaryl, arylalkyl and alkoxyalkylaminosulfur trifluorides fulfill most of the structural requirements for a thermally stable product for a fluorination method, such as deoxofluorination. The preparation and reactions of these compositions are described below.

An attempted synthesis of diphenylaminosulfur trifluoride by the conventional reaction route of the N-trimethylsilyl derivative of diphenylamine with SF.sub.4 proved to be difficult. Only a small amount of product (<10% yield) was obtained in a reaction carried out at room temperature.

A synthetic route to dialkyl and arylalkylaminosulfur trifluorides described in Russian Inventor's Certificate No. 433,136 was used in which a secondary (2.degree.) amine is reacted with SF.sub.4 in ethyl ether containing triethylamine for the preparation of several novel diarylaminosulfur trifluorides. This simple one-step process (as opposed to the two-step method via a silyl amine) afforded a virtual quantitative yield of products at temperatures ranging from -10.degree. C. to room temperature. Table 1 summarizes the diaryl compositions which were prepared by this method. The procedure proved to be particularly useful for the preparation of diarylaminosulfur trifluorides bearing both electron withdrawing and electron donating groups at the para position of the aromatic rings. The sterically hindered N-phenyl-N-naphthyl-amine was successfully converted to the diarylaminosulfur trifluoride at room temperature. However, the preparation of diarylaminosulfur trifluorides bearing substituent groups at the ortho position of the aromatic ring proved to be more difficult. None of the desired products were obtained in reactions carried out at -10.degree. C. or room temperature with either 2,2'-dimethyl-diphenylamine or 2,2'-dimethoxy-diphenylamine. Instead only starting material was recovered after several hours (3-24 h) of reaction time. The steric hindrance imposed by the adjacent substituent groups on the aromatic ring seems to be significant in these compositions.

Aminosulfur trifluorides derived from relatively electron deficient diarylamines were found to be relatively unstable. In an attempted preparation of 4,4'-dichloro-diphenyl aminosulfur trifluoride, the amine was reacted with SF.sub.4 in ethyl ether/triethylamine (Et.sub.2 O/TEA) at 0.degree. C. After work-up a light yellow solid was isolated. This solid product darkened considerably on standing at room temperature (<1 h) forming 4-chlorophenyl iminosulfur difluoride as the principal decomposition product.

The aminosulfur trifluoride is synthesized by reaction of a secondary amine with SF.sub.4 in a non-aqueous solvent that will not react chemically with SF.sub.4 or the aminosulfur trifluoride product. Examples include ethers, e.g., ethylether (Et.sub.2 O), tetrahydrofuran (THF), halogenated hydrocarbons, e.g., CH.sub.2 Cl.sub.2, freons, hydrocarbons, e.g., toluene, hexane, tertiary amines, liquid SO.sub.2 and supercritical CO.sub.2.

The reaction can be carried out at temperatures ranging from -90.degree. C. or the freezing point of the solvent to the boiling point of the solvent.

The reaction mixture may be homogenous or heterogenous.

The secondary amine is represented by R.sup.1 R.sup.2 NH. R.sup.1 =alkyl (cyclic or non-cyclic, with or without heteroatoms), aryl, or alkoxyalkyl. R.sup.2 =alkyl (cyclic or non-cyclic, with or without heteroatoms), aryl or alkoxyalkyl. R.sup.1 may or may not be the same as R.sup.2.

The tertiary amine is represented by R.sup.1 R.sup.2 R.sup.3 N. R.sup.1, R.sup.2 or R.sup.3 =alkyl (cyclic or non-cyclic, with or without heteroatoms), or aryl. This includes tertiary amines which contain the N-atom in a ring, e.g., N-methylpiperidine or in a chain, e.g., triethylamine. It also includes tertiary amines which contain the N-atom at a bridge-head, e.g., quinuclidine or triethylene diamine and in fused rings, e.g., diazabicycloundecane (DBU). Compounds containing >1, tertiary amine group in the molecule can also be used. The tertiary amine could also function as the reaction solvent. Examples of specific amines employed for the synthesis of R.sub.2 NSF.sub.3 reagents should also be effective for the in situ process described below.

No aminosulfur trifluoride product was obtained when pyridine or 3-methylpyridine was used instead of a tertiary amine; however, more basic pyridines than the latter are expected to be useful.

No aminosulfur trifluoride product was obtained when NaF or CsF was used instead of a tertiary amine. Thus, its utilization in the process beyond simply acting as an HF acceptor is an essential feature of the invention.

The substrate for fluorination may be an alcohol, an aldehyde, ketone, carboxylic acid, aryl or alkyl sulfonic acid, aryl or alkyl phosphonic acid, acid chlorides, silyl chlorides, silyl ethers, sulfides, sulfoxides, epoxides, phosphines and thiophosphines.

Water or a low molecular weight alcohol (CH.sub.3 OH, C.sub.2 H.sub.5 OH, etc.) may be added to hydrolyze the intermediate sulfinyl fluoride for disposal and to generate the starting secondary amine.

The fluorinated product may be separated from the aqueous acidic mixture by extraction into a water immiscible organic solvent.

The desired product may be distilled and thus isolated from the crude reaction mixture.


TABLE 1
Preparation of Diarylaminosulfur trifluorides from SF.sub.4 and
Diarylamines
Product
Starting Material Reaction Conditions (Yield)
##STR13##

SF.sub.4, Et.sub.2 O, or THF, TEA -10.degree. C., 3 h
##STR14##
1 2 (quantitative)
##STR15##

Et.sub.2 O, or THF -10.degree. C., 3 h
##STR16##
3 4 (quantitative)
##STR17##

Et.sub.2 O, or THF -10.degree. C., 3 h
##STR18##
5 6 (quantitative)
##STR19##

Et.sub.2 O, or THF -10.degree. C., 3 h
##STR20##
7 8 (quantitative)
##STR21##

Et.sub.2 O, or THF -10.degree. C., 3 h
##STR22##
9 10 (quantitative)
##STR23##

THF -78.degree.-RT, 3 h Starting material
11
##STR24##

Et.sub.2 O, -78.degree.-RT, 3 h Starting material
12
##STR25##

Et.sub.2 O, -78.degree.-RT, 3 h
##STR26##
13



Saturated indoles (26, 28, Table 2) afford good yields of the corresponding aminosulfur trifluorides on reaction with SF.sub.4 in Et.sub.2 O/TEA at -78.degree. C. These compounds which appeared to be stable on initial preparation decomposed rapidly on storage (<3 days).


TABLE 2
Reaction of SF.sub.4 with heterocyclic amines in Et.sub.2 O/TEA
Product
Starting material Reaction Conditions (yield)
##STR27##

SF.sub.4, Et.sub.2 O, TEA -78.degree. C. to -10.degree. C. Tarry reaction
product. No SF.sub.3 derivative
24
##STR28##

SF.sub.4, Et.sub.2 O, TEA -78.degree. C. to -10.degree. C. Tarry reaction
product. No SF.sub.3 derivative
25
##STR29##

SF.sub.4, Et.sub.2 O, TEA -78.degree. C. to -10.degree. C.
##STR30##
26 27 quantitative
##STR31##

SF.sub.4, Et.sub.2 O, TEA -78.degree. C. to -10.degree. C.
##STR32##
28 29 quantitative



Russian Inventor's Certificate No. 433,136 reported the preparation of N-ethyl-N-phenylaminosulfur trifluoride in 78% yield by reaction of N-ethyl-N-phenylamine with SF.sub.4 in Et.sub.2 O containing tertiary (3.degree.) amines. The present inventors confirmed these results and extended the method to the preparation of the N-methyl analog (Table 3). The arylalkyl amines were much more reactive towards SF.sub.4 than the diarylamines and the reactions were completed at -78.degree. C. with quantitative formation of products. The N-ethyl-N-phenyl aminosulfur trifluoride was not identified as a fluorinating agent. However, the present inventors found that this compound and related arylalkylaminosulfur trifluorides are very advantageous in deoxofluorination reactions, as set forth below.


TABLE 3
Preparation of arylalkyl aminosulfur trifluorides
Product
Starting material Reaction conditions (yield)
##STR33##

SF.sub.4, Et.sub.2 O, TEA -78.degree. C., 1 h
##STR34##
30 31 quantitative
##STR35##

SF.sub.4, Et.sub.2 O, TEA -78.degree. C., 1 h
##STR36##
32 33 quantitative



It has been further determined that dialkylaminosulfur trifluorides that contain an oxygen atom in the vicinity of the SF.sub.3 group possess enhanced thermal stability. The aminosulfur trifluorides with the highest reported decomposition temperatures are N-morpholinosulfur trifluoride and (S)-2-(methoxyethyl) pyrrolidin-1-yl-sulfur trifluoride. The increased thermal stability of these compounds may result from coordination of the electron-rich oxygen atom with sulfur affording a conformationally rigid structure. However, the inventors found that (S)-2-(methoxyethyl) pyrrolidin-1-yl-sulfur trifluoride was a poor fluorinating reagent for deoxofluorination of cyclooctanol, as reported below, and N-morpholino sulfurtrifluoride decomposes with the evolution of large quantities of gas (i.e., explosively). See Table 5.

The preparation of aminosulfur trifluorides by reaction of the amine with SF.sub.4 in Et.sub.2 O/TEA was successfully applied to the preparation of several alkoxyalkylaminosulfur trifluorides (Table 4). These include compositions bearing one or two methoxy groups. The reactions of the precursor amines with SF.sub.4 were quite rapid at -78.degree. C. affording high yields of products.


TABLE 4
Preparation of alkoxyalkyl aminosulfur trifluorides
Product
Starting material Reaction conditions (Yield)
##STR37##

SF.sub.4, Et.sub.2 O, TEA -78.degree. C., 1 h
##STR38##
34 35 quantitative
CH.sub.3 NHCH.sub.2 CH.sub.2 OMe SF.sub.4, Et.sub.2 O, TEA CH.sub.3
N(SF.sub.3)CH.sub.2 CH.sub.2 OMe
36 -78.degree. C., 1 h 37 quantitative
##STR39##

SF.sub.4, Et.sub.2 O, TEA -78.degree. C., 1 h
##STR40##
38 39 quantitative
MeOCH.sub.2 CH.sub.2 NHCH.sub.2 CH.sub.2 OMe SF.sub.4, Et.sub.2 O, TEA
MeOCH.sub.2 CH.sub.2 N(SF.sub.3)CH.sub.2 CH.sub.2 OMe
40 -78.degree. C., 1 h 41 quantitative



Thermal analysis studies of the newly synthesized aminosulfur trifluorides and dialkylaminosulfur trifluorides (DAST) were performed on a Radex instrument, available from Systag of Switzerland. The instrument is similar to ASTM E476-87. The instrument operates at a constant heating rate (0.5 to 2.0.degree. C./min.) and measures heat flux into or out of a sample, in the form of a temperature difference between sample and inert reference and also the system's total internal pressure. This provides a measure of the onset of exothermic decomposition. The results of these studies provide useful information about the relative thermal stabilities of these compositions. The decomposition temperature and the quantity of gas (resultant gas pressure) produced on decomposition are important indicators of the safety in use of the compositions.

Table 5 summarizes the results of the Radex thermal analysis studies and provides a listing of decomposition temperatures, pressure gain and gas produced on two bases for the decomposition of diaryl, dialkyl, arylalkyl, and alkoxyalkylaminosulfur trifluorides (300 mg). Higher decomposition temperatures were recorded for the dialkyl compositions. Among the newly synthesized compositions, the alkoxyalkylaminosulfur trifluorides decomposed at higher temperatures than the arylalkyl and diaryl compositions.


TABLE 5
Thermal analysis of aminosulfur trifluorides by Radex
Decomposi- Pressure Gain Gas
tion Temp. on Decomposi- Produced
Composition .degree. C. tion (psia)
(psia/mmol
Et.sub.2 NSF.sub.3 128 101 13
Me2NSF3 126 96.6 33
##STR41##

151 98.2 22
##STR42##

68 8.9 3
##STR43##

55 7.4 2
##STR44##

87 23.3 8
##STR45##

95 0 0
##STR46##

109 10.0 3
##STR47##

91 9.9 3
##STR48##

66 0 0
CH.sub.3 N(SF.sub.3)CH.sub.2 CH.sub.2 OMe 104 1.5 0
37
##STR49##

116 16.5 5
MeOCH.sub.2 CH.sub.2 N(SF.sub.3)CH.sub.2 CH.sub.2 OMe 108 0
0
41



A comparison of the pressure gain on decomposition indicates that the dialkyl aminosulfur trifluorides produced a significantly larger quantity of gas as compared to the other compositions. Most of the diaryl compositions produced a relatively small quantity of gas. However, N-4-chlorophenyl-N-phenylaminosulfur trifluoride was found to be remarkably stable in this regard producing no gas on decomposition. The arylalkyl compositions produced some gas on decomposition, but the alkoxyalkylaminosulfur trifluorides evolved essentially no gas at the conditions of these tests. However, the most significant factor demonstrated by the data in Table 5 is the amount of gas produced per mmol of deoxofluorination reagent tested. This is a measure of the potential for dangerous results based upon explosion of the reagent for a normalized amount of each reagent for comparison purposes. The reagents of the present invention showed significant improvement over the prior art compositions.

These results indicate that the novel aminosulfur trifluorides prepared should be much safer to use than the previously known DAST compounds. The more stable N-4-chlorophenyl-N-phenylaminosulfur trifluoride and the alkoxyalkylaminosulfur trifluorides should be especially suitable for scale-up and large scale use.

NMR spectra were obtained on a Bruker CP-300FT spectrometer operating at 282.4 MHz (.sup.19 F), 300.13 MHz (.sup.1 H). Chemical shifts were referenced to neat CFCl.sub.3 (.sup.19 F) and CHCl.sub.3 (.sup.1 H).

G.C.M.S. Spectra were recorded on a HP 5890 Series 11 G.C. and 5972 series mass selective detector with a HP-1 column.

All compositions in subparagraphs (1) through (10) of the Summary of the Invention are novel. There is one example in the literature of a composition that exemplifies subparagraph (11): N-ethyl-N-phenyl aminosulfurtrifluoride. It was prepared by L. N. Markovskii, et al (USSR patent, 1974, No(II) 433136), but it was never used, or suggested for use, as a fluorinating agent. Other members of this class (e.g., the N-methyl-N-phenyl analog) were prepared and used. (S)-2-(methoxymethyl) pyrrolidin-1-yl-sulfur trifluoride (compound 39 in Table 5) was reported in the literature. It was only employed in the fluorination of silylethers. No indication or suggestion was given that the compound should be generally useful for the replacement of certain oxygen atoms in organic compounds, i.e., for the deoxo-fluorination of alcohols, ketones, aldehydes, etc. In fact, in the experimental work of the present invention, the deoxofluorination of alcohols by this compound afforded much less yield than is obtained by fluorination using our new compositions of aminosulfurtrifluorides. For example, only a 17% yield of cyclooctyl fluoride was obtained on fluorination of cyclooctanol with compound 39. In contrast yields in excess of 70% were obtained on fluorination of cyclooctanol with the novel aminosulfur trifluorides under the same reaction conditions. It is expected that the fluorination of a silyl ether (which proceeds via the formation of a reactive oxygen anion, R--O.sup.-) will be more facile than reaction of the corresponding alcohol ROH with the --SF.sub.3 compound.

The known N,N-dialkylaminosulfurtrifluorides, R.sub.2 NSF.sub.3, (e.g., (C.sub.2 H.sub.5).sub.2 SF.sub.3 (DAST), and including those which contain O as a heteroatom such as N-morpholino sulfur-trifluoride, as well as the, bis(N,N-dialkylamino)-sulfur difluorides, are well known, useful reagents for effecting the replacement of certain oxygen and halogen (Cl, Br, I) atoms in various classes of organic compounds with fluorine. The present inventors have found that the aminosulfur trifluoride compounds of subparagraphs (1) to (11) are generally safer to use, and can perform the oxygen and halogen replacement chemistry with significant improvements in reaction selectivity and yield of the desired fluoro product.

All compositions under subparagraphs (1) to (11) of the Summary of the Invention, are safer to use than the dialkylaminosulfurtrifluorides, on the basis of quantifiable thermal decomposition criteria, set forth in Table 5. These are: onset temperature of self-heating, and rate and extent of pressure increase, as measured by Radex instrumentation, and in some cases by accelerated rate calorimetry (ARC) measurements. It is believed that the most discerning criterion for safety in use is the pressure gain of volatiles upon decomposition, which may be qualitatively related to potential explosivity. Note that the dialkylaminosulfur-trifluorides (first 3 entries in Table 5) have far larger values of pressure gained, as compared to compounds in subparagraphs (1) to (11).

In general, with compounds of subparagraphs (1) to (11), higher yields and selectivities to the desired fluoroproducts were realized, for alcohol and ketone substrates, as compared to those realizable under the same conditions with the dialkylaminosulfurtrifluorides.

For the fluorination of cyclooctanol (a model alcohol) with DAST, W. M. Middleton reported, for the formation of cyclooctyl fluoride, a yield of 70% and 30% of a cyclooctene elimination product. (Ref. J. Org. Chem. 40, 574 (1975)). The data of the present invention on this reaction of cyclooctanol, done under the same conditions, is in Table 6. For diphenylaminosulfurtrifluoride (first entry in Table), the yield and selectivity are comparable to those of DAST. However, all the other reagents defined in subparagrahs (1) to (11) of the Summary of the Invention offer significantly higher yields of the desired fluoro products, and higher selectivities (less elimination products).

For the fluorination of 4-t-butylcyclohexanone, a model ketone, with DAST a 67% yield of 1,1-difluoro-4-t-butylcyclohexanone was obtained. The remainder, (33%) consisted of many other fluorinated by-products including the vinyl fluoride: 1-t-butyl-4-fluoro-3-cyclohexene. Data for the same ketone fluorination reaction conducted with compounds of subparagraphs (1) to (11) are presented in Table 7. For all these compounds, the only products seen (by NMR) are the 1,1-difluoro-4-t-butylcyclohexane and the vinyl fluoride compound. The reactions were remarkably (and surprisingly) clean. The desired difluoro compound is always produced in a higher yield than was seen for DAST, the remainder being only the vinyl fluoride. The difluoro to Vinyl Fluoride ratio, e.g., 96:4 for Ph.sub.2 NSF.sub.3 cited in Table 7, is thus equivalent to a 96% yield of the required difluoro product).

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PATENT PHOTOCOPY Available on request

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